Description
Fullly-Automatic Wafer Production Line
Feature:
Adopting advanced technology with elctric
and gas as heating source,this full-auto wafer production line is a new
generation product developed exclusively in China based on the advanced
structure of existing plants from domestic market and abroad.If offers an ideal
solution for lower power consumption and overall production cost,and
keeping the same surface color for all biscuits.The plant mainly consists of
mixing system,automoatic feeding system, tunnel-type oven, sheet feeding and
cooling device,cream coating machine,cutter and organic heating medium boiler,
ect.With compact structure and unique reliability, the plant is one of the most
preferred equipments in foodstuff industry.
Technical parameters:
1.Blender Mixer
The machine is the mixing system, the first
technology processing equipment in wafer manufacturing. It adopts the separate
delivery and automatic circulation system.
Material: the machine frame is made of
steel with international standard and the cover adopts imported 304 stainless
steel plate with thickness of 1.2mm
Twin mixing barrels made of imported 304
stainless steel plate with thickness of 3mm, Mixture pump (Guangzhou)
Electrical appliance switch (Schneider of
Germany), Electrical machine (SEW of Germany)
Main technical parameters:
Mixture quantity per time: 60kg/flour 25kg
Power consumption: main electrical machine
380V 3KW 2900r/min
Model: Y100L2-4-V1
Mixture pump electrical machine: 380V
0.75kw
2.Cream Mixer
The machine mixes the sugar, butter and other
matters abundantly according to the technology prescription.
Materials: the machine frame is made of
steel with international standard and the cover adopts imported 304 stainless
steel plate with thickness
Cream barrel adopts imported 304 stainless
steel plate with thickness of 3mm
Electrical machine (SEW of Germany),
Decelerating machine (SEW of Germany)
Main technical parameters
Drive electrical machine for cream
spreading roller: JWB-×0.75-40DII
Drive electrical machine for convey belt
and wafer block pressing roller: JWB-×0.75-40DII
Drive electrical machine for to-and-fro
laminating machinery: Y802-4 0.75KW
Power of thermoelectric tube for cream
spreading roller and cream mixing roller:220V 0.3KW×2
3.Mainframe Oven
As the most important equipment of
full-automatic wafer production line, tunnel gas baking machine has
extraordinarily outstanding performances with the main characters as follows:
1. Unanimous heat colors of wafer block.
Thanks to the scientific selection of heating components, superior material
selection for baking plate and reasonable die carrier structure, the heat
colors of the center and periphery of the wafer block having been baked are
unanimous.
2.High rate of certified products with
finished product rate of not less than 98%. Because of uniform heating and
unanimous heat colors, the demoulding rate of biscuit is high with improving
rate of certified products accordingly.
3.Small cubage. As a result of reasonable
layout, the body length of the baking oven is only 2/3 of the same type of
product, which saves space greatly.
Quantity of template: 27 model
Size of template:470mm×325mm
Adjusting range of wafer block thickness:
2.5mm-3.2mm
Demoulding method: automatic demoulding｡
Adjusting range of temperature: normal
temperature to 180℃
Temperature error:1℃
External dimensions (L×W×H):
8500*1560*2400mm
4.wafer sheet cooling machine
The machine runs slowly to cool down and
convey the wafer block.
Materials: The machine frame is made of
steel with international standard and the cover adopts imported 304 stainless
steel plate with thickness of 1.2mm and Φ6 stainless raw material.
The machine runs slowly to cool down and
convey the wafer block
weight:100kg
size:2540*500*1300mm
5.Cream spreading machine
The cream is applied, laid up and laminated
automatically and regularly before the wafer block is sent to the conveying
belt.
1.Frame: Material with international
standard
2.The cover adopts imported stainless steel
plate
3.Convey belt: Italy
4.Continuously variable transmission:
Germany SEW
5.Converter :Japan's Mitsubishi
6.Process controller:Siemens of Germany
7.Photoelectric switch :German Schneider
Main technical parameters
Drive electrical machine for cream
spreading roller: JWB-×0.75-40DII
Drive electrical machine for convey belt
and wafer block pressing roller: JWB-×0.75-40DII
Drive electrical machine for to-and-fro
laminating machinery: Y802-4 0.75KW
Power of thermoelectric tube for cream
spreading roller and cream mixing roller:220V 0.3KW×2
6.Wafer cutting machine
The machine is equipped with to-and-fro
conveying belt and it can cut the wafer block to all sizes.
Materials: the machine frame is made of
steel with international standard and the cover adopts imported stainless steel
plate
Procedures controller (Siemens of Germany)
Proximity switch German Schneider
Electrical machine (German SEW), Electrical
machine power: 380 0.75W N=1400r/min
Decelerating machine type: I=24:1
a.The largest cutting height 55mm
b.Cutting the minimum height
c.Cutting Size : Each cutting machine of
the two specifications, the other may choose
d.Cutting by Steel wire ,the Line diameter
of the steel wire:
0.3mm and 0.5mm can be Optional
e.Dimensions: (L×W×H): 0.9m×0.62m×0.82m
Weight :about 600kg Electricity Power: 750W
7.Swashing Machine(waste recycling)
This machine is a kind of supplementary
equipment and utilized for waste recycling.
Material: the machine frame is made of
steel with international standard, and adopts imported 304 stainless steel
plate with thickness of 3mm
Electrical machine (SEW of Germany)
Electrical machine power: 380V, Y112-4,
4kW, 50H2
weight:150kg
size:690*610*880mm
